I am trying to participate in as few a threads as possible atm natept because I find so many questions so interesting. You got me on this one though

.
[Be warned! A lot of the below is me thinking out loud and includes one thing I have never considered before. If you bother reading, you'll see I think I'm a bit wrong on that one thing

.]
From the picture, I'm not sure, but I think I am seeing hollow husks. I would like to see how much flour there is. I suspect that the crush is still too fine but I am not sure.
But, let's forget all that and let's forget everything you have read about a crush and return to basics. Let's pretend a grain is like a can of soft drink (soda in the US?). It's nothing more than a vessel full of sugar.
How do you get the sugar out of soft drink? You simply open it at one point and you drink the sugar slowly.
Time will compensate for a coarse crush I think???
I've never seen it written anywhere else before but maybe more time in the mash will compensate for a coarse crush? Going back to a can of soda/soft drink, if you want to empty the contents of the soft drink in two seconds then smash it. If you are happy to not be so aggressive, then simply grab the ring-pull and pour the liquid out slowly.
Have you sliced a grain in half length-wise?
Grab a very sharp knife and cut a grain in half length-wise and then look at it with a magnifying glass. There is no 'sugar' in that grain that can't be readily accessed. It's a bit like cutting your can of soft drink in half. It's the perfect crush. Very good exposure to the sugar whilst minimising the exposure to the 'toxic' chemicals used in the can (tannins in the grain husk).
The Logic (To me anyway).
You only have to open the grain at a single point to release the sugars. If you were able to chop it in half length-wise, that would be the best but that is not going to happen.
Squashing it gently is another option but it's hard to do. Cracking the grain into pieces is the usual result. What I am trying to say here, poorly, is that two pieces is great - the vessel has been opened.
On reflection, I think my time theory above is wrong.
Thinking theoretically is good and fine and I can't see anything wrong with my time theory above but my wanderings there, at the end of the day, are not practical.
What really happens in a crush.
In a real crush, you run your grain through and, ideally, every grain would be broken in two or squashed a little. It never happens that way though. Some grains go through unbroken and others will get broken in three or four places. Or, every grain gets broken at the expense of some being pulverised.
It's all a compromise.
Great Topic!
This is a great topic natept

. I'm not sure if my thoughts above have been useful but, even if they are, there are still so many things to consider and discuss here that will determine how to get the best compromise.
e.g. Roller knurling, roller diameter, roller speed, number of passes through the mill, pre-wetting the grain....
The Right Answer
Sometimes questions like this can get too theoretical and ignore the practicalities. The right answer here is that you would pre-wet your grains (no entirely sure on this to tell you the truth) and then run them through filters so that you could then run all grains of the same size through your mill the appropriate number of times (depending on knurling) and at the appropriate size gap. Repeat for all the other size grains. Ridiculous of course

.
Obviously, it's all about finding the right compromise between 'opening' every grain versus 'smashing' the other grains.
In your pic natept, I see every grain broken. That is good but not if a lot of other grains have been smashed to flour. Wish I could see the crush with my own eyes - it's probably perfect!
PP
P.S. I suppose one benefit of the above post is that maybe any reader that has got this far will realise that they shouldn't trust any post that says, 'run your mill at
X rpm,' or at 'this gap,' or do this or do that.
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