First BIAB - bad efficiency - bag to small?

Post #1 made 12 years ago
Hey guys,

on monday i had my first BIAB batch. Positiv things were the very easy method and the short brewday. But i only got 9.5 litres with 13°P (~ 1.052) from about 2.5kg. Thats a bad efficiency. My first thought - my bag is to small for my vessel.
(other problem was a high vaporisation, but thats something easy to handle with).

Is it the small bag? My vessel is 30cm in heights and abput 37cm diameter. My bag got a smaller diameter. Got it from a local shop (in Germany, they git just one sice) but i guess i could buy a better one here: http://custombiab.com/
My mashing was a single-step-infusion at 68 °C for 70 minutes. Next time i would try a mashout at 75-78 °C before i remove the bag from the vessel.

What to do with the old one? For hops maybe?

But at least the brewday was finished in about 4 hours, my other system i used at my parents took me way longer.

Another question - with wich formular do you calculate your efficiency? Some time ago i read somewhere, that in the states another way or point of the brewingprocess is used to calculate it.

Thanks and have a nice weekend :thumbs:
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Post #2 made 12 years ago
Good Day, did you move the bag (tea bagged) or had it open to mix the grains/water, What temperature did you mash at, and How long was the mash.

Also what recipe did you have? the wort look like you used Dark Grains, and that can lower your SG.

My numbers show you got 23.6 PPG(2.5gallon*54GP/5.5lbs) so 23.6/47ppg(pure sugar) is 50.2%
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Post #3 made 12 years ago
My mashing was a single-step-infusion at 68 °C for 70 minutes. Next time i would try a mashout at 75-78 °C before i remove the bag from the vessel.
Grainbill was 1kg of peated barley, 1kg "Eichenrauch" Wheatmalt (Weyermann), 0,2kg flaked Oats, 0,17kg aroma malt and 0,13 roasted barley.

First i hold the bag open to stir the wort and grains, than the bag was closed, because i couldnt pull it over the vessel related to the small diameter of the bag.
Last edited by Aries on 22 Jun 2013, 14:14, edited 2 times in total.

Post #4 made 12 years ago
Aries, the grains you used had plenty of Diastatc power, but, I think the 68C mash favored the "Alpha amylase" and lowered the "Beta amylase", so the Conversion was much lower than expected, But, The beer should be very full bodied, and a nice smokey, sweet brew.

You should get better efficiency by mashing the grains at 66C or lower due to the Wheat, and if you can "Cereal mash" Pre-cook the Oats, the mash can better use geletanized sugars.

A "mash out" will help, and if you can mash for 90 or more minutes, it will also help the efficiency.

You can keep the small bag and it will make a great "Large hop sack".
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Post #5 made 12 years ago
Aries,

Congratulations on your first BIAB brew. (everything that Joshua said) plus, to re-emphasize. Make the new bag fit the interior of the pot. The Shear Drapery material that is dirt cheap can be sewn to size by anyone? Or at least you can find someone to do it for you! Make two bags and sell one to make up for the cost of the seamstress?
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Post #6 made 12 years ago
Thank you guys!
Pre-cook the Oats, the mash can better use geletanized sugars.
The way you buy them here in Germany is already good for that ("vorverkleistert") :)
At about 40 minutes of mashing time, temperature decreased to 65 °C. Maybe need some better isolation.

Ok, i orderd some voile and overlock polyester thread. (in different colours, but was cheaper :D - bag is white)

Did i understand that right - i cut two pieces of this (just a fast crappy skatch):
biab_modell_diy.jpg
and then sew those two together with the right measurements for my kettle - about 75cm on top, 37cm on height and 35 on the base, right?
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Last edited by Aries on 22 Jun 2013, 22:21, edited 2 times in total.

Post #7 made 12 years ago
joshua wrote:My numbers show you got 23.6 PPG(2.5gallon*54GP/5.5lbs) so 23.6/47ppg(pure sugar) is 50.2%
josh, are you drinking again? :P

It should be 2.51*52/5.51 = 23.59

Grain, on average, does not have a 100% 'extract potential'. For example, we use an average of grain having a 'sugar' content of 76.8% and a mossture content of 4% on average,. This equates to 35.49 ppg so....

23.59/35.49 = 66.5% 'efficiency' so...

This is not a bad efficiency for that gravity brew if it means EIF. However if it means EIK or EIB or EAW then it is very low for that gravity brew.

Aries, have a read of this post here.

Reading that will tell you whether we are talking a kettle efficiency or a fermentor efficiency. They are two different things.

:peace:
PP

P.S. One final point is that you must take several readings over several brews to before you can even get a feel for your real numbers. The maxim you often read on brewing forums that, "I hit my numbers every time,' is a sign that the brewer is not recording very well.
Last edited by PistolPatch on 22 Jun 2013, 22:29, edited 2 times in total.
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Post #8 made 12 years ago
PP, Thats cheating! The 47PPG is sugar! I know Grains are not sugar, But, The wort is sugar.

The FGDB Number gives you the Exact(?) percentage of sugar that the grain can create.(say 82% for Wheat malt for 39.54)

I am Lazy, So My "Crappy" EIF is based on sugar, and find it still make some pretty good beer!!
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Post #9 made 12 years ago
Interesting to see the effects of a new brewingsystem. With my old one and about 50 batches or more i was much less in stress. Ok, we are used to calculate the "efficiency into fermentor" (hope im right with this, ´cause you said its good - with my old system i got ~70%, this 1. biab batch here is something around 50%).

Post #10 made 12 years ago
Aries, to skip the Standard effiency stuff, Coversion is what is important.

So, Make sure the recipe has enough diastatic power to convert All the grains starch. A total of 120 is good.

Consider using 153F/67C as a single Infusion. So there is a good Alpha/Beta conversion. Check your Thermometer, since a few Degees C will make a difference.

Consider mashing for 120 minutes or More. Some mashes can be done Overnight!

If you use Corn/Oats/Rice it is best to pre-cook these grains, since "Flaked" may have not been hot enough to fully geletainize them.

The Kettle needs a bag large enough to fully allow the water to contact the grains, and always stir, to break up Starch/Sugar pockets.
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Post #11 made 12 years ago
Aries wrote:... - with my old system i got ~70%, this 1. biab batch here is something around 50%).
I'll have to say it again unfortunately but josh's maths are not correct. You did not get 50%, you achieved 66.5%. You can check this on any efficiency calculator such as this one here. (The answer you get will vary slightly depending on what grain you select).

So, you are only 3.5% different from your old brew. Also, as I mentioned above, you cannot rely on the measurements of a single brew so until you do a few, you really can't be sure how you are doing.

The link I gave in my post above has a lot of information on efficiency so it is worth the read. In that you will find why, compared to 'kettle efficiency', 'Efficiency into Fermentor (EIF)' is not very useful. For example, if EIF is low, then you will not be able to tell if that is due to high kettle trub losses, poor mash/lautering or both.

If you want to know your kettle efficiency instead of your EIF, instead of typing in your volume into fermentor into the linked calculator, type in your Volume into Ferementor plus your kettle trub instead.
Last edited by PistolPatch on 23 Jun 2013, 12:27, edited 2 times in total.
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Post #12 made 12 years ago
I'll have to say it again unfortunately but josh's maths are not correct. You did not get 50%, you achieved 66.5%. You can check this on any efficiency calculator such as this one here. (The answer you get will vary slightly depending on what grain you select).

So, you are only 3.5% different from your old brew.
My 50% are based on calculators from germany, the 70& as well. Im trying to see the difference between the efficiency calculations you guys do and those we are using here. One difference i see, we just use the total number of grains...

Efficiency = Volume of wort at the end of boil (100°C) (Litres) * Gravity (g/100mL) / Grainbill in kg

(To use the Volume at 20°C u can multiply with 0,96)

I will read more about that... :arrow: :idea:
Last edited by Aries on 23 Jun 2013, 15:07, edited 2 times in total.

Post #13 made 12 years ago
Aries, if you can provide a link I might be able to find out the problem here.

Can you do that?

Using the total grain bill works as ready reckoner and it what I did in my first post here. It is more accurate though to put in the individual grains as they contain slightly different amounts of 'sugar.'

Any efficiency number is the amount of 'sugar' you have in your wort at various stages compared to the amount of sugar that was originally available in the grains. Josh's error above was in assuming the grain bill consisted of 100% 'sugar' whereas grain is not. In other words, Josh was effectively exaggerating by about 25% how much actual sugar was available in the grain.

The above is the accepted definition of what an efficiency figure is. There is no commercial software or anything written anywhere that will return you an answer of around 50% so something is definitely amiss here.

Hopefully I will be able to read your link :peace:
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Post #14 made 12 years ago
The calculator you linked gives me 66%, right. (not all malts i used in this batch are available in the list - German Wheat Malt smoked with oak wood (this) for example - i used the normal "wheat malt", guess thats ok, i used a belgian "peated" malt, too)

I guess the difference is "the individual grains as they contain slightly different amounts of 'sugar.'"
It definitly makes sence to do this if you are using ingredients like flaked oat, but thats not allowed for commercial german beers (Reinheitsgebot) - of course we homebrewers dont care about that. Maybe thats the reason for the easy formula that i posted before.

Here is an example how we german homebrewers are used to calculate efficiency. (this website is from a german homebrewer, nothing commercial ofc)

Anyway - if i post something on this board, i will use your linked calculator. For the german one i have to use the ~50% ;)
Last edited by Aries on 23 Jun 2013, 18:46, edited 2 times in total.

Post #15 made 12 years ago
Good on you Aries,

Okay the problem is as I mentioned above. In that calculator they are assuming grains contain 100% sugar (extract). It is not uncommon to find websites with incorrect calculators. You can even find some dubious articles written on this sort of stuff. It could be worth contacting the site owners and pointing them towards articles such as John Palmer or Braukaiser.

I think what your guys may have done is read only half of what they need to if that makes sense. Articles like this don't help either. The first half is completely misleading. Maybe your guys read that without going on to the second half?

As for individual grains, this explains small discrepancies but not the massive one we have been looking at. The 76.8% average I mentioned earlier works out nicely for most recipes and is what we use in The BIABacus. This saves the hassle of entering individual grain potentials if you don't want to. So...

...in the German calculator, if you want to convert the answer it gives to the correct efficiency, multiply that number by 100 and then divide it by 76.8 or simply multiply the number by 1.3.

e.g. 50 x 1.3 = 65%

Better off using another calculator though I reckon ;).

I'm not too sure if the German site is a forum or not but if it did have a forum section, I'd be surprised if the question, "Why is the 'efficiency' figure from your calculator so different from the others I have used?" wasn't asked a lot.

Anyway, there is probably more confusing or incorrect information out there on, 'efficiency', than on any other brewing term.

:smoke: :)
PP
Last edited by PistolPatch on 23 Jun 2013, 19:54, edited 2 times in total.
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Post #16 made 12 years ago
Thank you a lot :thumbs:

I guess im going to find out, why everyone (!) is using this (maybe just old?) method of calculating efficiency in Germany.

Anyway, with my old system i got numbers between 80% and 87% based on
"Brew House Efficiency - An all inclusive measure of efficiency, which counts all losses to the fermentor. This can be thought of as 'to the fermentor' efficiency. Hops absorption factors into this, and is reduced on the same equipment by ~1% in super hoppy beers.

Gravity - OG (measured after cooling, before pitching yeast).
Volume - how much wort went into the fermentor."
So i will try to get the 70-75%. Starting with a larger bag, longer mashing time and mashout. Was my understanding of making it correct? (crappy drawing some posts before)
And ofc. i have to collect some more measurements, one batch is definitly not a number to relate to my brewingsystems effieciency.

And what raelly matters - getting a good homebrew, and thats what i always end up with :) (more or less, but never bad)

:drink:

edit: another Link - this wiki is linked to our board. And no, no one ever wondered about different efficiency, because thats what really everyone is using - no confusings like EIF, EIK etc.
Last edited by Aries on 23 Jun 2013, 20:35, edited 2 times in total.

Post #17 made 12 years ago
Aries wrote:And what really matters - getting a good homebrew, and thats what i always end up with :) (more or less, but never bad)
Good stuff Aries ;),

One last thing on the German calculator... the numbers you used to get of 80 and 87% on your old brews will have definitely come from a 'correct' calculator not the German one we have been investigating here. Here's why...

Imagine if you used a typical grain of which 77% of its weight was made up of pure sugar (extract) then, even if you managed to get 100% of that sugar into your wort, the German calculator is still going to tell you that your efficiency was only 77%.

If you scored 87% on the German calculator, you would either have to be using mainly dry malt extract or liquid malt extract which are much higher in their 'sugar' content than grain.

The Usual Contradicition :)

Your last post above shows the big problem with the word 'brewhouse efficiency'. In the link you gave in the post, it talks about it being the efficiency at the end of the boil whereas, in the quote in that same post it talks about it being fermentor efficiency.

This same problem happens world-wide. Brewers are using the same term to mean two totally different efficiencies.

Keep it Simple

On your next brew, remember to not only measure your volume into fermentor but also your kettle trub losses. Taking these two volume measurements means you can get both your 'efficiency into fermentor' and a 'kettle' efficiency.

Finally, help stop the cycle of abuse and never use the words, 'brewhouse efficiency' or an undefined 'efficiency' again :lol: :lol: :lol:.

:peace:
PP
Last edited by PistolPatch on 24 Jun 2013, 18:35, edited 2 times in total.
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Post #18 made 12 years ago
the numbers you used to get of 80 and 87% on your old brews will have definitely come from a 'correct' calculator not the German one
Sure, i converted my old numbers with your linked calculator ;)
Keep it Simple

On your next brew, remember to not only measure your volume into fermentor but also your kettle trub losses. Taking these two volume measurements means you can get both your 'efficiency into fermentor' and a 'kettle' efficiency.

Finally, help stop the cycle of abuse and never use the words, 'brewhouse efficiency' or an undefined 'efficiency' again :lol: :lol: :lol:.
I will do that :)
Messlatte_Einkocher.jpg
Thats my measuring stick for my kettle, guess i have to make something for my fermentation bucket.
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Last edited by Aries on 24 Jun 2013, 19:32, edited 2 times in total.

Post #19 made 12 years ago
Phew! I was wondering where the 80/87% had come from :).

For some reason, I also thought you had been measuring your volume in the fermentor and therefore getting a fermentor efficiency but I see now that you have been measuring the end of boil volume and so you have been measuring your 'kettle' efficiency - excellent! :party:.

If, for some reason, you want to know your fermentor efficiency as well then just tip what trub is left in the kettle after transferring to the fermentor into some sort of measuring jug. Your end of boil volume X 0.96 - kettle trub will be your volume into fermentor. Put that number in as your volume figure into the efficiency calculator to get your into fermentor efficiency. That will save you having to find a dipstick for your fermentor. Personally, I wouldn't worry about the fermentor efficiency though.

Also remember that kettle efficiency can be measured at any time from the boil start to the boil end. This means you can do a double-check on a single brew. For example, do a volume and gravity reading at the start of the boil and put those numbers into a calculator to get your efficiency into kettle and then do what you have been doing to date at the end of the boil and you'll get your end of boil efficiency. These two kettle efficiencies, in theory, should be the same...

In reality, the two numbers will rarely match up perfectly as our measurement error in home-brewing is quite large. You should however expect the two readings to be within 5%.

How do I write so much??? :argh: Got to go! :)
PP
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Post #20 made 12 years ago
If, for some reason, you want to know your fermentor efficiency as well then just tip what trub is left in the kettle after transferring to the fermentor into some sort of measuring jug. Your end of boil volume X 0.96 - kettle trub will be your volume into fermentor. Put that number in as your volume figure into the efficiency calculator to get your into fermentor efficiency. That will save you having to find a dipstick for your fermentor. Personally, I wouldn't worry about the fermentor efficiency though.
Good idea :)

Got another question:

Never read about it in the english-speaking homebrewingscene - do you know "grünschlauchen"? Is there a word for?

It means to convert the wort quite before the fermentation finished to bottles/kegs to get a carbonisation without adding sugar or a need of forced carbonisation. (Not easy to hit the right point, ofc some risk of bottlebombs, easier with kegs)
Last edited by Aries on 26 Jun 2013, 19:35, edited 2 times in total.

Post #21 made 12 years ago
Aries, I usually "Racking of beer that has not completed fermentation", grünschlauchen.

After 7-10 days I transfer to beer to a Secondary, Warm it to finish the fermentaion, Cold Crash it, and Bottle/keg.

I usually lose 250ml/8oz to "crap" in the primary fermentaor. so think about that in your program.
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Post #22 made 12 years ago
Aries -

Code: Select all

do you know "grünschlauchen"? Is there a word for?
This translates as green hose?? :scratch:

It sounds like you mean krausening or using speise to prime bottles (for carbonation). If so have a look herebraukeiser.

Otherwise can you offer a better alternative to translate?
Last edited by mally on 26 Jun 2013, 20:39, edited 2 times in total.
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Post #23 made 12 years ago
It sounds like you mean krausening or using speise to prime bottles (for carbonation)
Exactly NOT using "Speise" for carbonation. "Speise" is a part of the wort not added to the fermentation, what is "krausening"? (thats not a german word).
Otherwise can you offer a better alternative to translate?
No, thats why i asked ;)
"Racking of beer that has not completed fermentation"
Yes, filling the not completely fermented beer into bottles/kegs without anything in addition to get the carbonisation from the "restextract" thats not fermented yet but later on in the bottles/kegs.

I guess there is no good short translation for that. Well, not important. I used this method some years ago, but its not easy. Now i let the beer completely ferment and then i add sugar when racking to bottles/kegs.
Last edited by Aries on 27 Jun 2013, 16:03, edited 2 times in total.

Post #24 made 12 years ago
Have a look at that link Aries. It sounds like you want to do krausening, and it is explained.
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I've stopped drinking, but only when I'm asleep
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Post #25 made 12 years ago
No thats something different. Not adding anything.

And i neither want to do that, did that already as mentioned some years ago. just wanted to know if there is something like a synonym.
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